Schedule Risk
FF&E lead times start at the deposit, not the PO
Ask a factory for a lead time and you get one clean number. Sixteen weeks. Twenty. Twenty-six. It sounds like a countdown that starts the day you say yes.
It doesn’t.
The most expensive assumption we see owners make is that the lead-time clock starts when the PO goes out. It doesn’t start there. It starts when the deposit clears. The gap between those two moments is where openings get lost, and it’s almost always avoidable.
A lead time may not be one number
When a factory quotes twenty weeks, that number might be carrying a few different things at once:
- Design and engineering. Shop drawings, samples, approvals, before anything gets cut.
- Production. The actual build. This is the part everyone pictures.
- Transit. Freight from the factory to your market. On an overseas order that’s six to nine weeks on its own, before you even get to FOB or Ex-Works and who owns the freight.
- Delivery and install.
The date that matters to you isn’t “twenty weeks from production.” It’s the day the piece is in-hand and set in the room. That date is the funding date, plus design, plus production, plus transit, plus install. Roll all of that into one number and you’ll usually be short by months.
The clock starts at the deposit
Here’s the part that catches people. A quoted lead time doesn’t start at the selection meeting, and it doesn’t start when the PO is released. It starts when the deposit is paid. On some items, when the design is approved. Not before.
The buyout math makes it concrete. Between a released order and a factory actually cutting material, there’s a run of funding gates: the order gets drafted and released, a production invoice goes out, funding gets arranged, and only when the production deposit lands (usually around 50%) does the line go into production. To be clear, the factory is holding your slot on a deposit, not on a signature.
So every day between selection and funded deposit is a day the clock isn’t running, even though the calendar is. If the capital release is slow, if an approval is sitting on someone’s desk, if a change order stalls the paperwork, the lead time hasn’t started. It’s waiting on you. We’ve watched schedules that looked fine on paper go critical because the deposit went out three weeks late and nobody had tied that delay back to the opening date.
What quietly resets the clock
A few normal moves send the clock back to zero, and they rarely get flagged as schedule events:
- Re-selection. Swap an item late and its lead time restarts from the new order and the new deposit. A re-selection two months out isn’t a swap, it’s a brand-new timeline, and it may not fit.
- VE. Value-engineering an item to hit the budget is often the right call, but if it changes the product, it resets the production clock the same way. The savings are real. So is the added time. Both belong in the conversation.
- COM. When an item is COM, the fabric has to reach the manufacturer before production starts. So a COM chair’s real lead time is its own build, plus the fabric’s lead time stacked in front of it. Miss that and a “twenty-week” chair is quietly a lot longer.
None of these are problems on their own. They become problems when they land close to an opening and nobody’s done the math out loud.
How to protect your date
The good news is that this risk is mostly knowable up front. A few disciplines protect the date:
- Work backward from install, not forward from the PO. Start at the day the room has to be guest-ready and subtract install, transit, production, and design. That gives you the real drop-dead date for a funded deposit, and it’s almost always earlier than people expect.
- Treat funding as a schedule milestone, not just an accounting step. The deposit is what starts production. Release capital for the long-lead items first, and treat a slow deposit as the slip it actually is.
- Lock selections early, and price the cost of changing them. Every late re-selection should come with one honest answer: does the new lead time still fit? If it doesn’t, that changes the decision.
- Flag COM the moment it shows up, and get the fabric moving early enough to beat the production window.
- Build a buffer, then defend it. The buffer is there for a reason. Spending it should be a call someone makes on purpose, not something that erodes a few days at a time.
Why we bring this up
We work as the owner’s purchasing agent. No vendor ties, no kickbacks, so we sit on your side of the table. Part of that job is buying well. The other part, the part that actually protects openings, is telling you where the risk is before it costs you something. A lead time everyone assumes starts “now” is exactly the kind of quiet assumption that turns into a loud problem at turnover.
So when we say the clock starts at the deposit, we’re not splitting hairs. We’re pointing at the one date on the project that most reliably decides whether you open on time.
Written by
Zac Sarff
COO and Director of Business Development, GS Associates
Zac Sarff is COO and Director of Business Development at GS Associates, where he leads hospitality procurement engagements for four- and five-star hotels, resorts, and residences worldwide. He writes on the practical realities of FF&E procurement: schedule risk, budgeting, and the discipline of buying as the owner’s unbiased agent.